Real Science Exchange: Not All Encaps Are Created Equal with Dr. Zimmerman, Kari Estes & Dr. Hanigan

Dr. Zimmerman presented a Real Science Lecture webinar on December 12th, 2023, titled “Not All Rumen-Protected Products Are Created Equal.” You can find the webinar recording at balchem.com/realscience.  

Clay outlines four attributes of a good rumen-encapsulated product. They are feed and TMR stable, ruminal stable, nutrient bioavailability, and good efficacy biologically in the animal.  (6:21)

Kari describes a TMR stability test that Balchem has been perfecting based on a paper published in 2016. One to two grams of a rumen-protected product (based on the nutrient composition) is mixed with a half pound of TMR in a Ziploc bag, then the mixture incubates for 0, 6, 12 or 24 hours (based on feeding 1x, 2x, or 3x per day). Once a sample is finished incubating, it’s placed in a strainer bag in one liter of distilled water for one minute. Then, the amount of nutrient that was leached into the distilled water is measured. She describes some of the observations and trends they’ve seen from using this technique on different products. (8:24)

Mark asks about the impact of abrasion during the mixing process on encap stability. Kari describes a mineral mix technique using a small ribbon and paddle mixer. In this case, 5-10 pounds of encap product are mixed with 90-95 pounds of a mineral mix for three minutes. Then a sample is analyzed for damage to the encap. Clay does not recommend pelleting any encapsulated product because that will only reduce efficacy. It may not be 100% damage, but it will be significant. (12:41)

Scott asks about the freeze-thaw stability of encapsulates. Clay mentions that all of Balchem’s encapsulated products are freeze-thaw stable. If a product is not, there will be cracks in the coating and some ruminal stability will be lost. (19:34)

When it comes to ruminal stability, matrix encapsulates tend to have lower stability in the rumen, but it varies widely. Some have no ruminal stability; some lose less than 10% in the rumen. Encapsulation is a complex process and there are tradeoffs between some of the steps. For example, between TMR stability or rumen stability and bioavailability, the goal is to find the perfect mix of these to make a high-efficacy product on the farm. Kari describes a rumen stability test that can be conducted on-farm for protected choline and lysine products. Mark describes in situ experiments for rumen stability testing using small Dacron bags in rumen-cannulated animals. He mentions that creating an encap with high rumen stability and high intestinal digestibility is key.  (19:58)

Bioavailability is key, but methodologies for assessing bioavailability are a limitation. Kari and Mark discuss the pros and cons of various in situ/in vivo techniques, including mobile bag, abomasal pulse dose, and stable isotope. (29:25)

Clay mentions that in vitro techniques are a key piece to product development and testing, but may give erroneous results compared to in vivo testing. Kari describes an experiment she conducted with Mark comparing in vivo and in vitro techniques. She suggests that there may be an argument for creating specific in vitro tests built for different types of protected products.  For example, for a pH-sensitive product, a step mimicking abomasal enzymes would be important. For a fat-coated product, a step mimicking intestinal enzymes for fat breakdown would be important. Clay cautions that a product with only in vitro data should be regarded with skepticism. (44:25)

Biological response in the animal is the key final step. Ultimately, you want independent, peer-reviewed data to prove the efficacy of a product. Mark reminds the audience that even if animals don’t respond to a product, there are a host of different issues that could be causing that unrelated to the product being tested. Things like water quality, water quantity, stress, cow comfort - there’s a whole laundry list of things to consider. (50:39)

In closing, Kari recommends that when picking an encap product, ask for the research that hits the four pillars: TMR stability, rumen stability, bioavailability, and animal performance. Mark suggests that you can’t make a bad encap good, but you can make a good encap bad if you aren’t careful. Clay agrees that the more data, the better. Lastly, we need more work on the feed stability pillar which has been overlooked. It is a critical piece to encap products being effective in the field. (55:13)

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