Automation World Gets Your Questions Answered artwork

Automation World Gets Your Questions Answered

82 episodes - English - Latest episode: 3 days ago - ★★★★★ - 5 ratings

Automation World Gets Your Questions Answered is a podcast series featuring industrial automation subject matter experts answering questions about automation technologies submitted by end users from the discrete and process manufacturing industries.

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Episodes

What is a Smart Factory?

April 23, 2024 06:01 - 10 minutes - 14.2 MB

Automation World connects with Heather Cykoski, senior vice president of industrial and process automation at Schneider Electric, to learn more about what constitutes a smart factory, how the concept is advancing at manufacturing facilities across the globe, its connection to digital transformation initiatives and the biggest challenges manufacturers face when seeking to become a smart factory.

Why Are Industrial Automation Companies Embracing Nvidia Technologies?

April 09, 2024 06:01 - 9 minutes - 12.9 MB

In this episode, we’ll be looking at how Nvidia’s graphics and artificial intelligence technologies are impacting industrial automation on a large scale via collaborations with Rockwell Automation, Schneider Electric and Aveva, Siemens, and Teradyne Robotics via its Universal Robots and MiR businesses.  

What is FDT?

March 26, 2024 06:01 - 14 minutes - 19.3 MB

In this episode, we connect with Steve Biegacki of the FDT Group to get a better understanding of the FDT open standard industrial device communication technology, how it's used across industry, the FDT Group's work with OPC Foundation and what end users should know about the FDT technology in their automation devices.

Cloud Computing Isn’t as Dependent on Cloud Platforms as You Might Think

March 12, 2024 06:01 - 9 minutes - 12.7 MB

In this episode we look at the growing use of cloud computing in industry and the surprising, but erroneous post from Microsoft that it was planning to discontinue a key component in its cloud platform. Feedback from industrial automation technology suppliers explains why deprecations of cloud applications by the cloud platform providers will likely not impact the cloud applications you use from them.

How to Apply OEE for Maximum Effect

February 20, 2024 07:01 - 30 minutes - 41.7 MB

In this episode, we connect with Jim Toman of system integrator Grantek to explain the overall equipment effectiveness (OEE) formula, how to calculate it for a typical manufacturing line, how to apply the results to improve production operations, and why the long-standing OEE metric continues to be relevant in the age of new and advancing industrial optimization technologies.

How to Apply OEE for Maximum Effect?

February 20, 2024 07:01 - 30 minutes - 41.7 MB

In this episode, we connect with Jim Toman of system integrator Grantek to explain the overall equipment effectiveness (OEE) formula, how to calculate it for a typical manufacturing line, how to apply the results to improve production operations, and why the long-standing OEE metric continues to be relevant in the age of new and advancing industrial optimization technologies.

Are Robots Taking Too Many Jobs?

February 06, 2024 07:01 - 16 minutes - 22.5 MB

Automation World Editor in Chief David Greenfield was recently invited to appear on Southern California Public Radio's LAist AirTalk program to discuss the realities around the impact of increasing automation use—particularly robots—on industry's workforce. Also featured in this discussion is Ben Armstrong, executive director of MIT’s Industrial Performance Center.

Are Open Systems Reliable Enough for Industrial Automation?

January 23, 2024 07:01 - 20 minutes - 27.6 MB

In this episode we connect with Ken Crawford of Weidmüller USA about the us elf open system tech in automation and more specifically about Weidmüller's use of open systems in its new u-OS technologies and how it can benefit OEM and end-user operations.

Industrial Safety Devices

January 09, 2024 07:01 - 9 minutes - 13.1 MB

In this episode, we look at some of the most common machine safety devices, such as light curtains, laser scanners, safety controllers and interlock switches and share insights from industry experts on how to determine the right safety device or system for your application.

What is Industrial Data Ops?

December 26, 2023 07:01 - 10 minutes - 14.3 MB

With system integrator and technology supplier insights, we take a look at the rise of industrial data ops—how it differs from historical data storage and trending activities and how it can be used to predict future trends to optimize supply chains and derive strategic business insights. 

How Do You Assess IoT Platform Software for Vertical Industry Applications?

December 12, 2023 07:01 - 33 minutes - 46.4 MB

In this episode, we connect with Steven Ward from Emerson to learn about IoT platforms, how they're applied across different industries, what operations technology professionals need to be aware of during IoT platform assessments and lessons to be learned from industries that have a high level of IoT platform adoption.

How Does the ARM Institute Help Manufacturers?

November 28, 2023 07:01 - 34 minutes - 47.2 MB

In this episode, we connect with Ira Moskowitz, CEO of the Advanced Robotics for Manufacturing Institute, to learn about its work supporting the use of robotics and AI in the manufacturing industries and how it helps manufacturers deploy and expand robotic applications.

AI in the OT

November 14, 2023 14:26 - 7 minutes - 9.8 MB

An update on two high-profile integrations of Microsoft's artificial intelligence with operations technology software from Aveva and Siemens.

How to Choose Multi-Axis Electric Motion Control Technology

October 19, 2023 19:38 - 13 minutes - 18.1 MB

In this podcast featuring Anthony Leo of Norgren, we discuss how multi-axis electric motion control differs from general electric and pneumatic motion control, its suitability for hazardous environments, as well as its speed, accuracy and distance characteristics.

Do Collaborative Robots Need Safety Risk Assessments?

October 10, 2023 06:01 - 15 minutes - 21.4 MB

Collaborative robots are known for their ability to operate safely near humans, but their operation should be assessed just like any other piece of automated industrial equipment. Listen to this discussion with Devin Murray of Schmersal USA's technical engineering services division—tec.nicum—to learn about the specific safety standards related to cobots, safety hazards that are common or overlooked with cobots and how to ensure safe cobot operations in your facility.

Industry Update: Pack Expo 2023

September 26, 2023 06:01 - 6 minutes - 8.54 MB

Hear about some of the biggest automation news to come out of Pack Expo 2023 in Las Vegas, including new industrial cameras, lighting from Beckhoff, the integration of multiple automation technologies in Emerson's Floor to Cloud system and Weidmüller's new u-OS open operating system for device maintenance and application integration.

Are Artificial Intelligence and Predictive Control Connected?

September 12, 2023 06:01 - 48 minutes - 67.3 MB

Find out how analytics technologies, such as Model Predictive Control (MPC), are impacting production operations, not just in the continuous processing industries, but discrete manufacturing as well. In this discussion with Bruce Slusser with system integrator Avanceon, we discuss how MPC can be integrated into digital transformation initiatives, the impact of artificial intelligence on MPC and the key elements manufacturers need to have in place to use effectively use MPC.

What is High-Performance HMI?

August 17, 2023 06:00 - 19 minutes - 26.1 MB

Find out the difference between traditional and high-performance HMI screen styles, as well as which type manufacturers tend to use most and how difficult it is to switch from one version to another in this episode featuring Travis Cox of Inductive Automation.

Is AI-Powered Vision Beneficial to Manufacturing?

June 15, 2023 17:22 - 25 minutes - 34.8 MB

Artificial intelligence seems to be everywhere these days, but it’s been a part of machine vision technology for years now. Given those years of use and the growth of new capabilities in AI, what’s the outlook for AI machine vision use in manufacturing. In this podcast discussion with Kevin McCabe of IDS Imaging Development Systems, we look at how AI enables vision system use in quality control, the connection between machine vision AI and large language models such as ChatGPT, and how to be...

Levitating Transport Systems

May 18, 2023 06:01 - 13 minutes - 19.2 MB

In this episode we connect with Kristen Ballistrea of B&R Industrial Automation to learn about B&R's Acopos 6D levitating transport system. This transportation system uses levitating shuttles to move materials and parts between various production systems for applications ranging from assembly to packaging. 

Connectivity Trends for Automation Devices

April 05, 2023 06:01 - 24 minutes - 33.8 MB

In this discussion with Nazario Biala of Harting, we address how industry’s digital transformation is impacting the design of automation devices and connector functionalities required to support Industrial Internet of Things and Industry 4.0 initiatives.

Why Use Guide Wheels in Linear Motion Systems?

March 01, 2023 05:00 - 15 minutes - 10.7 MB

In this episode, we connect with Brian Burke of Bishop-Wisecarver  to learn why guide wheels are often used as a component of  linear motion systems in automated machinery and why they're considered critical to the dependability of such systems, especially in harsh environments.

Understanding Equipment Failures and How to Respond

January 09, 2023 05:00 - 14 minutes - 9.92 MB

In this episode, we connect with Stephen Lacey of Belden to learn about the high costs of reactive maintenance and how moving to more proactive—and even predictive—maintenance can be achieved without major investments and executed in small, easily incorporated steps.

Determining Metrics for MES

December 13, 2022 05:00 - 21 minutes - 14.8 MB

In this episode we connect with Sam Russem of system integrator Grantek to learn how MES software tracks key production metrics and  how manufacturers should go about assessing their operations to figure out which metrics to track with MES software.

How to Connect Sustainability and Automation

November 01, 2022 04:00 - 19 minutes - 13.6 MB

Two of the biggest trends in automation over the past few years have been the trend away from closed, proprietary systems and toward open systems, and increased reliance on automation to achieve sustainability goals. In this episode, we connect with Michael Martinez of Schneider Electric to better understand the connections between the use of open industrial automation software and sustainability.

Choosing Robot Grippers

October 02, 2022 04:00 - 18 minutes - 12.8 MB

In this episode, we connect with Michael Guelker of Festo to learn about the different types of robot grippers—pneumatic, electric, vacuum, soft adaptive, and magnetic—and how to select them based on capabilities and robot/automation supplier relationships.

What's the Difference Between Soft Starters and Variable Frequency Drives?

September 15, 2022 04:00 - 14 minutes - 9.72 MB

In this episode, we connect with Jacob Becker, system solution architect at system integrator Tri Tech Automation, to answer an Automation World reader question about how soft starters and VFDs compare.  We explore their differences and similarities regarding motor speed control, cost, performance parameters and tuning capabilities, and for which applications each technology make the most sense.

What’s the Difference Between Soft Starters and Variable Frequency Drives?

September 15, 2022 04:00 - 14 minutes - 9.72 MB

In this episode, we connect with Jacob Becker, system solution architect at system integrator Tri Tech Automation, to answer an Automation World reader question about how soft starters and VFDs compare.  We explore their differences and similarities regarding motor speed control, cost, performance parameters and tuning capabilities, and for which applications each technology make the most sense.

How Does an Information Digital Twin Democratize Industrial Data?

August 19, 2022 04:00 - 21 minutes - 14.6 MB

In this episode, we connect with Sean Gregerson, vice president of asset management at Aveva, to learn about: Information Digital Twins; data democratization and what it means for industrial use of operations data; and why the gap between collected data and analyzed data remains so large at most companies.

How to Select the Right Valve

July 20, 2022 04:00 - 15 minutes - 10.9 MB

In this episode, we connect with Ross Turbiville, senior director of global industry sales of flow control products at Emerson Automation Solutions, to learn about the different types of commonly available automated valves, valve sizing and performance issues, how piping  and valve materials can impact valve choice, and deciding among electric, pneumatic, and hydraulic valve actuators. 

Why Choose the Cloud for Engineering and Simulation Software?

June 29, 2022 04:00 - 14 minutes - 9.91 MB

In this episode we connect with Chris Radebaugh of Emerson to learn how DeltaV Simulation Cloud is used to effectively train operators whenever engineering changes are made to production systems, what industries are using it, and how cloud-based engineering and simulation software stacks up to on-premises software.

Inside the Investing Surge in Automation

June 16, 2022 04:00 - 15 minutes - 11 MB

In this episode, we diverge a bit from our typical course of answering listener questions about automation technologies to explore the surge in interest around investing in industrial automation. With our guest Jim Carlisle, managing director at Thomas H. Lee, a Boston-based private equity firm, we look at why investment firms are increasingly focused on automation and the factors they see impacting this market.

What Is A Machine Risk Assessment?

May 20, 2022 04:00 - 16 minutes - 11.4 MB

Learn the details of machine risk assessments, what types of equipment require them, who's responsible for them, when to begin the process, and how to comply with machine risk assessment regulations in this episode featuring Devin Murray, tec.nicum services manager at Schmersal USA.

How to Evaluate PLC Programming Languages

April 19, 2022 04:00 - 17 minutes - 12.4 MB

In this episode, we connect with Doug Yerger of system integrator Grantek to discuss the differences among and preferences for Instruction List, Structured Text, Ladder Diagram, Function Block Diagram, and Sequential Function Chart PLC programming languages, as well as C and C+. 

How Does a Digital Twin Work in Practice?

March 15, 2022 04:00 - 19 minutes - 13.7 MB

In this episode we connect with Dan Riley of system integrator firm  Interstates to learn how digital twins are used to represent specific pieces of equipment as well as entire plant floor operations. We also discuss the specific value provided by a digital twin to improve production operations and what industry segments are using this technology most.

Using Remote I/O in the Main Control Enclosure

February 15, 2022 05:00 - 8 minutes - 5.6 MB

In this episode of the "Automation World Gets Your Questions Answered" podcast, we connect with Bryan Little of Avanceon to answer a reader question about the use of remote I/O in the main electrical enclosure. In our discussion, we clarify the differences among remote I/O, distributed I/O, and local I/O; why using remote I/O in the main control enclosure doesn't go against the idea of remote I/O; and how wireless remote I/O can be beneficial depending on your application of it.

Is SCADA IoT Control Too Risky?

January 18, 2022 05:00 - 22 minutes - 15.3 MB

In this episode of the "Automation World Gets Your Questions Answered" podcast, we connect with Ben Manlongat of system integrator Outbound Technologies to learn about the risks of remote access and read-only SCADA data and how to secure this critical automation system component.

How to Decide Whether to Use a PLC, a PAC or an Industrial PC?

December 14, 2021 05:00 - 11 minutes - 8.12 MB

In this episode of the "Automation World Gets Your Questions Answered" podcast series, we connect with Nate Kay of industrial control system integrator Martin CSI to learn about the key differences between programmable logic controllers, programmable automation controllers, and industrial PCs. He also explains how to choose from among these options based on your control application.

How to Connect Legacy Equipment for Data Acquisition and Analysis?

October 19, 2021 12:00 - 21 minutes - 14.8 MB

In this episode of the Automation World Gets Your Questions Answered" podcast series, we connect with Luke Stephenson of Enterprise Automation to understand the best methods for connecting older devices and machines for data analysis.

How Can New Material Handling Technologies Support Adaptive Manufacturing Concepts?

September 12, 2021 04:00 - 22 minutes - 15.8 MB

In this episode, we connect with Jeff Johnson, U.S. mechatronics product manager at Beckhoff, to learn more about how Beckhoff's XPlanar material handling system uses levitating tiles to move parts and products for assembly and/or packaging applications.

What is MTTR and MTBF?

August 16, 2021 20:00 - 13 minutes - 9.11 MB

In this episode, we connect with Sam Russem of system integration firm Grantek to better understand Meantime to Repair (MTTR) and Meantime Before/Between Failure (MTBF). We explore how these metrics are applied and calculated and how they can benefit manufacturing operations.

Can Operations Technology Be Secured and Managed With IT Tools?

July 27, 2021 04:00 - 19 minutes - 13.2 MB

In this episode, we connect with James Destro of ServiceNow and Carey Blunt of Fujitsu to explore how operations technology (OT) devices can be discovered, secured, and managed with the same kinds of tools used by IT, with an eye toward downtime avoidance and change management for asset management and cybersecurity.

Is Fieldbus Technology Still Effective?

June 16, 2021 04:00 - 17 minutes - 11.7 MB

In this episode of the "Automation World Gets Your Questions Answered" podcast series, we connect with Duane Grob of system integration firm Avanceon to learn about the combined use of fieldbus and Ethernet industrial networking technologies, even as Ethernet increasingly becomes the plant floor network of choice.

How to Train Workers for Automated Environments

June 14, 2021 04:00 - 30 minutes - 20.9 MB

Modern industrial workforce training requires the ability to assess workers’ skills and deliver the training needed in bite-sized, memorable steps to ensure retention. Training also often requires the use of simulation to adequately prepare industrial workers and be delivered in a hands-free format so the employee can do their job as they’re being guided to complete various tasks. Find out how these new training technologies are being deployed to improve operations and ensure worker safety i...

Moving Control System Maintenance to a Proactive Strategy

May 10, 2021 20:00 - 16 minutes - 11.1 MB

In this episode of the "Automation World Gets Your Questions Answered" podcast series, we connect with Bart Winters of Honeywell Process Solutions to learn about shifting your industrial control systems from a reactive to a proactive maintenance strategy.

Can MES Replace SCADA?

April 22, 2021 12:00 - 19 minutes - 13.7 MB

In this episode, we connect with Sam Russem, director of the smart manufacturing practice at Grantek (a system integration company), to answer a reader's question about whether it's possible to replace supervisory control and data acquisition systems with manufacturing execution systems technology? Sam address the overlaps and differences between the two technologies and how their functions can be combined, with an example of a manufacturer that has already done it.

What Are Digital Workflows for Manufacturing?

March 26, 2021 04:00 - 13 minutes - 9.51 MB

In this episode, we connect with James Destro of ServiceNow to learn how digital workflow software can provide visibility into plant floor equipment and direct operations on a day-to-day basis to connect people, functions, and systems. 

How to Effectively Implement Edge Computing

February 25, 2021 05:00 - 27 minutes - 18.9 MB

In this episode we discuss how to successfully plan for and implement edge computing technologies at both OEM and manufacturing/processing facilities. Featured in this podcast are Stratus Technologies' Aric Prost, senior director of OEM and VAR Programs, and John Vicente, chief technology officer.

What’s the Difference Between Standard & Inverter Duty Motors?

February 15, 2021 13:00 - 16 minutes - 11.4 MB

In this episode, we connect with  Brent Kooiman, senior project engineer and design manager at Interstates, to learn about the differences between general purpose and inverter duty motors and the types of industrial applications each are best suited for.

Is the Cloud Beneficial for Small and Mid-Sized Manufacturers?

January 14, 2021 16:00 - 18 minutes - 12.8 MB

Get a better understanding of how manufacturers are actually using cloud computing today and how it can be leveraged for optimal application by smaller manufacturing organizations in this discussion with Brian Fenn, COO of system integration company Avanceon.